Recipes stay in context
Material, color, lot, machine, and operator signals stay attached to the active batch.
INDUSTRIES
PLASTICS & PACKAGING
A live layer for recipe, cycle time, scrap, quality, and packaging flow.
Recipe and material readiness stay visible before the run starts.
Track resin, additive, color, lot, and hopper readiness against the active production order.
Cycle time, stop reason, and parameter drift stay in one view.
Read machine state, cycle, alarm, temperature, and operator checks without waiting for manual logs.
Packaging output is matched to process rhythm.
Connect counting, labeling, packing, and line stops to the active batch and work order.
Scrap is captured with machine, reason, and recipe context.
Make rejects, regrind, startup loss, and quality holds visible while the batch is still running.
Quality checks stay connected to lot and process parameters.
Capture sample checks, approval, rework, and hold status before finished goods move downstream.
Finished pallets carry count, label, and quality readiness.
Keep packing count, label status, lot release, and shipment readiness in the same queue.
INTERACTIVE PROCESS MAP
Control recipe, machine, and packaging signals together.
Codlean connects dosing, molding or extrusion, operator checks, scrap, quality, and dispatch signals into one live process view.
Recipeprocess contextScraploss signal<1 minsignal delay
Process focus
PROCESS-READY LAYER
Built around recipe, cycle, and scrap reality.
Cycle loss is visible
Stops, slow cycles, alarms, and startup loss are read while the run is active.
Scrap has a reason
Rejects, regrind, hold status, and quality checks stay tied to machine and recipe.
Packaging joins production
Packing, labeling, pallet count, and dispatch readiness are matched to the process output.
SIGNALS THAT MATTER
Less loss. More process control.
01
Recipe
Parameter drift
See recipe and process drift during the run.
Teams act before quality or cycle time moves out of range.02
Scrap
Loss reason
Capture scrap with lot, machine, and reason.
Improvement work starts from real loss context.03
Pack
Packing gap
Connect line count, labels, and pallet readiness.
Dispatch does not wait for scattered packaging notes.WHAT TEAMS ASK FIRST
Quick answers for the first plastics and packaging conversation.
Yes. The live layer keeps recipe, material, machine, lot, and operator context together.
Start from machine, operator, and quality signals already present, then add simple reason capture where needed.
Usually in scrap reason clarity, cycle loss, recipe drift, and packaging readiness.